When it comes to custom sportswear, choosing the right printing method makes a huge difference in performance, comfort, and durability. Two of the most popular options are sublimation printing and silk screen printing — but which one is better for your team, league, or athletic brand?
At We Make the Shirt, we offer both methods, and the right choice depends on your fabric, design, and budget. Let’s break it down.
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What Is Sublimation Printing?
Sublimation printing is a process where ink is infused directly into polyester fabric using heat. Instead of sitting on top of the shirt, the design becomes part of the material itself.
Why Sublimation Is Great for Sportswear:
✔ Lightweight feel (no thick ink layer)
✔ Breathable and flexible
✔ No cracking or peeling
✔ Perfect for full-color designs
✔ Ideal for all-over prints
Because the design becomes embedded into the fabric, sublimation is especially popular for:
- Basketball jerseys
- Volleyball uniforms
- Cycling shirts
- Esports jerseys
- Running and athletic wear
If your team wants bold, vibrant, all-over graphics — sublimation is usually the best choice.
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What Is Screen Printing?
Screen printing (also known as silk screen printing) uses layers of ink pushed through a stencil onto the fabric. The ink sits on top of the shirt and is cured with heat.
Why Screen Printing Works Well:
✔ Cost-effective for bulk orders
✔ Durable for simple designs
✔ Vibrant solid colors
✔ Great for team logos and numbers
Screen printing is commonly used for:
- Team practice shirts
- School sports events
- Tournament shirts
- Fan merchandise
If your design is simple (like a logo or team name) and you’re ordering in large quantities, screen printing can be a budget-friendly option.
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So, Which Is Best for Sportswear?
If you're printing on polyester athletic uniforms, sublimation is usually the best option. It keeps the fabric breathable and won’t affect performance.
If you're printing on cotton team shirts or event shirts, screen printing is often the more affordable and practical choice.
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